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INDUSTRIAL TECHNOLOGY THAT MAXIMISES PRODUCTIVITY AND MITIGATES OPERATIONAL RISK

mining    –    process plants    –    ports

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BEST PRACTICE TECHNOLOGY THAT ENABLES WIRELESS AND SCALABLE IDUSTRIAL COMPONENT MONITORING

Vayeron delivers actionable data driven physical condition insights on industrial equipment through intelligent IoT sensors that scale to anchor your physical plant and equipment to a digital world.

Our technologies are used as operational and safety risk mitigation tools to enhance the productivity of the teams who deploy them.

  • BELT CONVEYORS

    The belt is the most expensive part of the conveyor system, avoid catastrophic fires by utilising smart tech to pinpoint potential issues before they happen.

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  • LONGWALL MINING

    Keep your team safe, your operation in action and downtime at a minimum with smart sensors that help to identify failure points.

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  • INDUSTRIAL PROCESS EQUIPMENT

    From ports to mines our risk mitigation product lines will help keep your operation in production and avoid costly delays.

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Product specs and support docs

Our Products

Sensors that measure and alert of potential risk, help pre-empt failure and keep your operation and people safe.

Smart-Idler®

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Smart idler technology gives you the ability to monitor your idlers autonomously and online 24/ 7, providing predictive maintenance insight, preemptive failure detection, and increased safety while reducing downtime.

xBud™

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Avoid bearing failure events on your bulk materials handling machines by monitoring the rotating components such as the conveyor pulleys using Vayeron’s BearingBud™.

Longwall AFC Chain Tension Sensor

Under Development.

Longwall AFC Chain failure results in extensive downtime.

27% of Longwall downtime is attributed to chain breaks.

Premature failure is hard to predict due to a lack of real time stress and strain measurements distributed along the entire chain.

Vayeron is recognised for our Digital IOT solutions experience. In collaboration with Glencore, we are in the process of developing the world’s first viable sensor for commercial deployment within AFC Chain Connectors to measure the stress and strain in the connector and wirelessly transmit the data.

Key Features:

  • Real time measurement of AFC chain tension conditions.
  • Instrumented AFC chain joiner which uploads data to a Gateway for control system integration.

WE PARTNER WITH LEADING CONVEYOR EQUIPMENT MANUFACTURERS & HARDWARE SUPPORT PROVIDERS

Smart-Idler® and xBud™ Channel Partners

  • PPI logo

  • syntron

  • rkm

  • revesol logo

  • martin Sprocket

  • Lorbrand

  • kinder logo

  • JRC logo

  • jimway logo

  • imepel grey

  • Gricon Industries logo

  • enduride grey

  • CPS

  • Conveyor Composite Rollers

  • JYOTI Cero Rubber logo

  • c&y

  • Belle Banne conveyor services

  • amps

supporting the most popular platforms

Software and Digital Ecosystem

  • pds-technology

  • Axora

  • SAP-Logo

  • lumen radio

  • google play app store

  • apple app store

a snapshot of vayeron

about the vayeron solution

growth    –    quality    –    commitment

Our mission is to simplify industrial monitoring using responsive, innovative tech. We are focused on changing the shape of bulk materials handling operations by making them safer, more efficient and more cost-effective by shifting the focus from run to failure to a predictive monitoring model. 

As a global leader in this space, we continue to grow as a company that solves operational challenges through our intrinsic understanding of how wireless technology and smart sensors can deliver insights that remove the human risk from large-scale plant and process operations. 

We are committed to delivering quality products and invaluable insights into global mines, ports and process plants. 

  • mission

    Our mission is to give our customers the ability to Shift from the ‘run to failure’ model to the new world, low-cost, data driven predictive model of doing business. 

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  • our vision

    Vayeron strives to become a globally renowned technology innovator by developing useful technologies that allow industries to maximise efficiencies and reduce operational costs.

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global Deployments

Presence across the globe

  • Coal

    QLD, Australia

  • Coal & Gold

    NSW, Australia

  • Iron Ore, Gold & Bauxite

    WA, Australia

  • Iron Ore

    Quebec, Canada

  • Copper

    Chile

  • Steel Mill

    India

  • Port & Iron Ore

    Malaysia

  • Coal Fired Power Station

    Taiwan

  • Gold

    Nevada, USA

  • Australia

    QLD – Coal,  NSW – Coal & Gold, North Western WA – Iron Ore, Southwestern WA – Gold, Mid North Western WA – Iron Ore, Southwestern WA – Bauxite

  • USA

    Nevada – Gold

  • Canada

    Quebec – Iron ore

  • Chile

    North of Country – Copper

  • Malaysia

    Port & Iron ore

  • Taiwan

    Coal Fired Power Station

  • India

    Steel Mill

solving problems at the following

Valued End users

  • bhp

  • atlas energy solutions

  • tata steel

  • south 32

  • rio tinto

  • newmont

  • nevada gold mines

  • kestrel coal

  • glencore

  • foxleigh coal mine

  • codelco

make an enquiry

Reducing downtime, simplifying maintenance and improving staff safety is as easy as contacting us today about our innovative IoT solutions that meet your challenge head on.

Open Cut Metalliferous Mine

Outcome: 34 times Return on Investment (ROI)
Saved 375 man hours on labour

BEFORE INSTALLING SMART-IDLER®

Roller Related Expenses Year 1 Year 2 Year 3 Year 4
Annual conveyor roller incident costs $1,294,780 $1,294,780 $1,294,780 $1,294,780
Annual conveyor belt crew labour for rollers $48,913 $48,913 $48,913 $48,913
Annual conveyor roller replacement costs $1,250 $1,250 $1,250 $1,250
Annual roller related expenses $1,344,810 $1,344,810 $1,344,810 $1,344,810

AFTER INSTALLING SMART-IDLER®

Roller Related Expenses Year 1 Year 2 Year 3 Year 4
Annual conveyor roller incident costs $0 $0 $0 $0
Annual conveyor belt crew labour for rollers $0 $0 $0 $0
Annual conveyor roller replacement costs $24,600 $2,201 $2,201 $2,201
Annual software cost to manage smart idler $15,000 $15,000 $15,000 $15,000
Annual roller related expenses $39,600 $39,600 $39,600 $39,600

In this instance the mine spent $$39,600 and saved $1.3M = ROI of 34 times their investment

Return on Investment - Payback Period

Return on Investment Year 1 Year 2 Year 3 Year 4
Vayeron Return on Investment Multiple 33.9 78.2 78.2 78.2
Time to payback (months) 0.5 0.1  0.1  0.1

Year 1 Year 2 Year 3 Year 4
ROI multiple if we price in catastrophic risk 78.2 349 349 349
Time to payback (months) 0.2 0  0  0
Reduction in Risk Exposure (man hours) 375 375 375 375