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INDUSTRIAL TECHNOLOGY THAT MAXIMISES PRODUCTIVITY AND MITIGATES OPERATIONAL RISK

mining    –    process plants    –    ports

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BEST PRACTICE TECHNOLOGY THAT ENABLES WIRELESS AND SCALABLE IDUSTRIAL COMPONENT MONITORING

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Automation of bulk materials handling systems.

Digitalise your maintenance insights in near real time!

vayeron provides the solution

Produce more tonnes

Optimise your maintenance workflow

Reduce your hazard exposure

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Product specs and support docs

Sensors that measure and alert of potential risk, help pre-empt failure and keep your operation and people safe.

Smart-Idler®
xBud™
Longwall AFC Chain Tension Sensor
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Smart-Idler®

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Smart idler technology gives you the ability to monitor your idlers autonomously and online 24/ 7, providing predictive maintenance insight, preemptive failure detection, and increased safety while reducing downtime.

Data Sheets

Smart-Idler® Data Sheet

Smart-Idler® Gateway Data Sheet

Informational Video

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Client Dashboard

Smart-Idler® Client Login

solving problems at the following

Valued End users

global Deployments

Presence across the globe

Coal
QLD, Australia
Vayeron Head Office
Mackay, QLD, Australia
Coal & Gold
NSW, Australia
Iron Ore, Gold & Bauxite
WA, Australia
Iron Ore
Quebec, Canada
Vayeron Head Office
Chile
Copper
Chile
Steel Mill
India
Port & Iron Ore
Malaysia
Coal Fired Power Station
Taiwan
Gold
Nevada, USA

Australia

QLD – Coal,  NSW – Coal & Gold, North Western WA – Iron Ore, Southwestern WA – Gold, Mid North Western WA – Iron Ore, Southwestern WA – Bauxite

USA

Nevada – Gold

Canada

Quebec – Iron ore

Chile

North of Country – Copper

Malaysia

Port & Iron ore

Taiwan

Coal Fired Power Station

India

Steel Mill

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Reducing downtime, simplifying maintenance and improving staff safety is as easy as contacting us today about our innovative IoT solutions that meet your challenge head on.

Open Cut Metalliferous Mine

Outcome: 34 times Return on Investment (ROI)
Saved 375 man hours on labour

BEFORE INSTALLING SMART-IDLER®

Roller Related Expenses Year 1 Year 2 Year 3 Year 4
Annual conveyor roller incident costs $1,294,780 $1,294,780 $1,294,780 $1,294,780
Annual conveyor belt crew labour for rollers $48,913 $48,913 $48,913 $48,913
Annual conveyor roller replacement costs $1,250 $1,250 $1,250 $1,250
Annual roller related expenses $1,344,810 $1,344,810 $1,344,810 $1,344,810

AFTER INSTALLING SMART-IDLER®

Roller Related Expenses Year 1 Year 2 Year 3 Year 4
Annual conveyor roller incident costs $0 $0 $0 $0
Annual conveyor belt crew labour for rollers $0 $0 $0 $0
Annual conveyor roller replacement costs $24,600 $2,201 $2,201 $2,201
Annual software cost to manage smart idler $15,000 $15,000 $15,000 $15,000
Annual roller related expenses $39,600 $39,600 $39,600 $39,600

In this instance the mine spent $$39,600 and saved $1.3M = ROI of 34 times their investment

Return on Investment - Payback Period

Return on Investment Year 1 Year 2 Year 3 Year 4
Vayeron Return on Investment Multiple 33.9 78.2 78.2 78.2
Time to payback (months) 0.5 0.1  0.1  0.1

Year 1 Year 2 Year 3 Year 4
ROI multiple if we price in catastrophic risk 78.2 349 349 349
Time to payback (months) 0.2 0  0  0
Reduction in Risk Exposure (man hours) 375 375 375 375